Electrical Discharge Machining (EDM) | Modern Machine Shop
WEBJul 10, 2021 · Electrical discharge machining, or EDM, is a non-contact process that can machine parts regardless of their hardness. It involves placing an electrode or wire and an electrically conductive workpiece into a circulating dielectric fluid. The fluid acts as an insulator until a specific spark gap and voltage ionizes it and enables a spark to ...
Choosing The Right Grinding Wheel | Modern Machine Shop
WEBDec 15, 2000 · Another factor that affects the choice of wheel bond is the wheel speed in operation. Usually vitrified wheels are used at speeds less than 6,500 surface feet per minute. At higher speeds, the vitrified bond may break. Organic bond wheels are generally the choice between 6,500 and 9,500 surface feet per minute.
Choosing Your Carbide Grade: A Guide | Modern Machine Shop
WEBOct 30, 2021 · BB64 — PVD grades for nickel-based alloys. BB23 — CVD grades for milling cast iron. NN — Hardness Level: The last two digits, in most cases, reflect the hardness level of the different grades in a series. The number usually ranges from 05 to 45 according to the same system explained above about the grade charts.
How to Correctly Measure Surface Finish | Modern Machine Shop
WEBDec 21, 2021 · When measuring surface roughness, the first step is to filter out the waviness component from the roughness component. This is done by breaking the total measuring length of the surface finish measuring stroke into small segments, called cutoff length. Typically, the default cutoff length is set at …
How To Passivate Stainless Steel Parts | Modern Machine Shop
WEBOct 1, 2003 · This method of passivation can be accomplished in less than 2 hours. Here is the step-by-step procedure: After degreasing, soak the parts for 30 minutes in a 5 percent solution of sodium hydroxide at 160°F to 180°F (71°C to 82°C). Then rinse the part thoroughly in water.
Machining Centers | Modern Machine Shop
WEBOct 2, 2024 · Machining Centers. The term “machining center” describes almost any CNC milling and drilling machine that includes an automatic toolchanger and a table that clamps the workpiece in place. On a machining center, the tool rotates, but the work does not. The orientation of the spindle is the most fundamental defining characteristic of a CNC ...
The Resurgence of 'Shop Class' in American High Schools
WEBNov 15, 2023 · From the 1990s through the 2010s, most traditional “shop classes” disappeared from middle schools and high schools across the U.S. — one of the many issues that helped create today’s skilled labor shortage in metalworking and CNC machine shops. Here’s one solution that deserves more attention. Brent …
Cutting Tools | Modern Machine Shop
WEBOct 2, 2024 · Cutting Tools. The broad category of “cutting tools” includes all of the consumable tooling involved in milling, drilling, turning and other lathe and machining center operations. Drills, end mills, taps, reamers and inserts are all included here. Consumable tooling used on certain other types of machine tools is included here as well.
Centerless Grinding: Not Magic! | Modern Machine Shop
WEBDec 15, 2000 · Centerless grinding workblade angles range from 0 to 45 degrees. For most centerless grinding applications, a top blade angle of 30 degrees seems to provide the best results. "The basic rule is the steeper the angle of the blade the faster the rounding action," says Mr. Payne. "There are limits, however.
Properly Reading Dial Indicators | Modern Machine Shop
WEBMay 6, 2021 · At the 10-2 position, about 20% of the dial is large enough to easily view the intolerance position. Now, most dial indicators will have more than one revolution of the hand, usually at least 2.5 revolutions, and there may be a small hand on the dial counting the revolutions to prevent user errors. But in the end, the comparative reading ...